铝,镁对锌合金的性能有什么影响

2025-03-30 04:13:27
推荐回答(1个)
回答1:

只搜到这些资料,希望对楼主会有点帮助!铸造为例锌合金硬度65-140,抗拉强度260-440 铝合金硬度45-90,抗拉强度120-290 总体锌合金比铝合金硬度高,抗拉强度大了.使用情况也不同了 lz你可以看看机械设计手册,这样的区别 ,没有太大的用处.他们的区别太大了铝合金塑性好,但强度低,但它的比强度要高,适合用于承载大重量的中等结构材料中,铝合金和锌合金都有较好的耐蚀性能锌合金比铝合金硬度高,抗拉强度大,但也没有绝对的界限.铝合金的密度小,硬度也有很大的,像2***系和7***系列的合金,其硬度都是非常大的,而且抗拉强度也比较好.他们最主要区别在于成分,锌合金的主元素是锌,一般大于85%,铝合金金主元素是铝,一般大于87%,具体要看合金的种类、牌号,简单理解就是锌合金就是在锌里面添加其他合金元素,铝合金亦然以锌为基加入其他元素组成的合金.锌合金熔点低,流动性好(可铸薄壁零件),易熔焊、钎焊和塑性加工,在干燥空气和大气中耐腐蚀,残、废料便于回收和重熔;但蠕变强度较低,自然时效会使尺寸发生变化.锌合金按制造工艺可分为铸造锌合金和变形锌合金两类.铸造合金的产量远大于变形合金.下表中列出几种重要锌合金的成分、性能和用途. 铸造锌合金 依铸造方法不同又分为压力铸造锌合金(在外加压力作用下凝固)和重力铸造锌合金(仅在重力作用下凝固). 压力铸造锌合金 这种合金从1940年在汽车工业中应用以后,发展较快,产量剧增.在锌的消耗总量中,约有25%用来生产这种合金.最常用的合金系为Zn-Al-Cu-Mg系. 铝能细化晶粒,提高锌的强度和冲击韧性,并能明显地减轻熔融锌对铁容器的腐蚀,避免铸件与压铸模的焊合或粘连,使锌合金可在热室型压铸机中生产,以提高生产率.铝的适宜含量约为3.4.3%. 铜能提高锌合金的强度、硬度和耐蚀性,但加入量过多会降低时效后的合金冲击韧性和尺寸稳定性.压铸锌合金中铜的最高含量为 1.25%,最好控制在1%以下.如铸件很大或尺寸稳定性要求很高,宜选用含铜量较低的合金. 镁在压铸锌合金中能减轻材料的腐蚀,还可以消除铅、锡等杂质的有害影响;镁的含量约为0.01~0.08%,通常不超过0.05%.如含量过多会产生热脆性,使铸造发生困难. 某些杂质明显影响压铸锌合金的性能.因此对铁、铅、镉、锡等杂质的含量限制极严,其上限分别为0.005%、0.004%、0.003%、0.02%,所以压铸锌合金应选用纯度大于99.99%的高纯锌作原料. 重力铸造锌合金 可在砂型、石膏模或硬模中铸造.这种锌合金不仅具有一般压铸锌合金的特性,而且强度高,铸造性能好,冷却速度对力学性能无明显影响,残、废料可循环使用,浇口简单,对过热和重熔不敏感,收缩率小,气孔少,能电镀,可用常规方法精整. 变形锌合金 工业上应用的变形锌合金除了传统品种外,出现了Zn-1Cu-0.1Ti和 Zn-22Al合金.前一种合金经轧制后,由于有TiZn15金属间化合物弥散质点沿轧向排列成行,可阻碍晶界移动,因而可显著提高蠕变强度.这种锌合金晶粒细,具有良好的低温塑性,除采用一般成型方法生产制品外,还可轧制成复杂形状的型材.Zn-22Al合金在一定条件下具有超塑性.

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